The Pressure was On for this Urgent CAT 637 Cylinder Rebuild

An urgent customer job rolls into the workshop that needs to be turned around today and with a surprise along the way that puts the pressure on! It’s a bowl lift cylinder off a Caterpillar 637 scraper in for a rebuild, with leaking seals, damaged chrome on the rod, and a seized trunnion cap already visible before teardown even begins.The rebuild starts with getting the cylinder disassembled and removing the seized trunnion mount using pressure from a grease gun before the rod assembly can be pulled apart and inspected. Thankfully the barrel turns out to be in good condition and only requires finish honing and cleaning, but the job quickly changes direction after finding a cracked weld on the rod eye from a previous repair. With no time to repair the damaged eye, another one is pulled from the exchange fleet. But even that creates more problems after discovering it was welded on crooked and has to be cut off and then machined before it’s ready to use. A brand new rod then gets machined up complete with the taper and thread for the piston nut before the replacement eye is fitted and welded into place. While that cools down, the barrel gets honed, the other parts go through the Apollo automatic hot wash, and the new shop made parts washer gets put to work cleaning out the honing oil from inside the barrel. Once everything is cleaned and cooled down, reassembly can begin with new seals, bearings and snap rings before the completed cylinder is bolted back together and prepared for transport. Another job successfully completed in time, even, with the pressure on from start to finish. Join our channel: We upload new videos every Friday at 5pm AEST! If you want to see more of our videos click LIKE & SUBSCRIBE! You can subscribe to our channel here: https://bit.ly/ceesubscribe Want Early Access & Ad Free videos?? Join our Patreon Community:   / cuttingedgeengineering   Official CEE Merch shop: https://www.ceeshop.com.au Check out our CEE Amazon store and explore our favourite finds that we use in the workshop: https://www.amazon.com/shop/cuttinged... To see more follow us on online here: TikTok: https://vt.tiktok.com/ZSdHhtN4h/ Instagram   / cutting_edge_engineering   Facebook   / cuttingedgeengineeringaustralia   About Us: We're a down-to-earth real life machining and fabrication workshop in Australia. We specialise in helping business in mining and earthmoving to keep their machines running smoothly. We love working on broken parts and the bigger the better! We upload new videos every week showcasing machining, welding, line boring, honing and all the other awesome stuff that goes down in our workshop. Learn how we tackle different projects and see the satisfaction of creating something useful. Subscribe to stay updated on our latest jobs and projects! Follow us on Patreon for even more content and behind-the-scenes glimpses or find us on Tiktok, Facebook and Instagram for a chance to connect with us. #australianmachinist #machineshop #machinist

Repair FAILED Hydraulic Cylinder | Part 1 | Making a New Barrel
▶︎

Repair FAILED Hydraulic Cylinder | Part 1 | Making a New Barrel

The MAJOR Franna Modifications Begin | Franna Crane Project | Part 39
▶︎

The MAJOR Franna Modifications Begin | Franna Crane Project | Part 39

SYIL X7 Tool Zero | T0 Tool Change Macro for Syntec 22MA Sorry about the audio! Mic issues.
▶︎

SYIL X7 Tool Zero | T0 Tool Change Macro for Syntec 22MA Sorry about the audio! Mic issues.

We Fixed Their Sprinter… And It Came Back
▶︎

We Fixed Their Sprinter… And It Came Back

Seized Solid! Can We Save These CAT 24M Grader Accumulators? Part 1
▶︎

Seized Solid! Can We Save These CAT 24M Grader Accumulators? Part 1

The Soviet Submarine Too Expensive to Destroy... Why the Navy Left It to Rot
▶︎

The Soviet Submarine Too Expensive to Destroy... Why the Navy Left It to Rot

We Found What Was Killing This Dozer’s Power
▶︎

We Found What Was Killing This Dozer’s Power

Rush Shaft Job for the Cabinet Shop
▶︎

Rush Shaft Job for the Cabinet Shop

Seized Solid, Leaking Bad & Cracked Welds! Bobcat Auger Power Head Overhaul! 💪
▶︎

Seized Solid, Leaking Bad & Cracked Welds! Bobcat Auger Power Head Overhaul! 💪

This GIGANTIC Drive Sub Took The Lathe To The Limit!
▶︎

This GIGANTIC Drive Sub Took The Lathe To The Limit!

This part costs $10,000 PER DAY until FIXED
▶︎

This part costs $10,000 PER DAY until FIXED

Reviving a Caterpillar 245 SHOVEL From the Bone yard! (This thing is a MONSTER!!)
▶︎

Reviving a Caterpillar 245 SHOVEL From the Bone yard! (This thing is a MONSTER!!)

It's STUCK! Can We Get This BIG Cylinder Apart!? | Hitachi ZX470 Cylinder Rebuild | Part 1
▶︎

It's STUCK! Can We Get This BIG Cylinder Apart!? | Hitachi ZX470 Cylinder Rebuild | Part 1

How the World’s Largest Hydraulic Forging Presses Are Built & Operated. Free Engineering Documentary
▶︎

How the World’s Largest Hydraulic Forging Presses Are Built & Operated. Free Engineering Documentary

This 1946 Engine Was WAY More Worn Out Than We Thought
▶︎

This 1946 Engine Was WAY More Worn Out Than We Thought

Attempting To Rescue a GIGANTIC Drill Rod Tool Joint
▶︎

Attempting To Rescue a GIGANTIC Drill Rod Tool Joint

A Belgian Museum Asked Us to Get Their Chieftain Tank Running
▶︎

A Belgian Museum Asked Us to Get Their Chieftain Tank Running

This is Why They Don't Make These Anymore...
▶︎

This is Why They Don't Make These Anymore...

Bought a Broken CNC Lathe They Don’t Want Me to Fix
▶︎

Bought a Broken CNC Lathe They Don’t Want Me to Fix

Repairing a Cylinder Barrel for BIG D11 Bulldozer! | Machining, Welding & Honing
▶︎

Repairing a Cylinder Barrel for BIG D11 Bulldozer! | Machining, Welding & Honing

We Found a Shop’s $14,000 Screw-Up Inside This Dozer
▶︎

We Found a Shop’s $14,000 Screw-Up Inside This Dozer

Machining a Flywheel Drive Plate for a 1200HP CAT Engine!
▶︎

Machining a Flywheel Drive Plate for a 1200HP CAT Engine!

There Was No Way To Dial This In (So We Got Creative)
▶︎

There Was No Way To Dial This In (So We Got Creative)

Restoring BIG Excavator Arm & Bucket! | PART 1 | Facing with WS2 Plus Line borer
▶︎

Restoring BIG Excavator Arm & Bucket! | PART 1 | Facing with WS2 Plus Line borer

Full Restoration Of Wrecked BYD Seal Rear End
▶︎

Full Restoration Of Wrecked BYD Seal Rear End

I've Dreamt of Owning This Hammer Since I Was 11
▶︎

I've Dreamt of Owning This Hammer Since I Was 11

We Made a Custom Tool to Disassemble This Mining Truck Accumulator
▶︎

We Made a Custom Tool to Disassemble This Mining Truck Accumulator

I Repaired the Broken Swing Gear which no Mechanic Repairs |Give your Opinion by Watching the Video
▶︎

I Repaired the Broken Swing Gear which no Mechanic Repairs |Give your Opinion by Watching the Video

Can We SAVE This $20K Cylinder Rod!? | Gouging SEIZED Nut
▶︎

Can We SAVE This $20K Cylinder Rod!? | Gouging SEIZED Nut

Saved From Scrap! Repair BROKEN Double-Acting Telescopic Cylinder!
▶︎

Saved From Scrap! Repair BROKEN Double-Acting Telescopic Cylinder!